INSTALLATION VIDEOS

The installation video Chapters correspond to the Steps in the printed installation manuals.
Please download the printed manual so that you can follow along as you view the video.

E-Z-GO
Download printed manual

VIDEO CHAPTERS

Introduction

Initial step
REMOVE THE WINDSHIELD.

Chapter 1
REPLACE THE TWO FRONT FACTORY ROOF BOLTS WITH THE STAINLESS STEEL 1/4-20 x 2-1/2” BOLTS INCLUDED IN THE KIT.

Chapter 2
Attach “Z” Bracket to the Header Bar. Using a 1/4-20 x 1 1/4” bolt,
(2) 1/4-20 stainless steel washers and 1/4-20 Nylock nut, loosely attach a “Z” bracket to the rear of each header bar with the slotted end on the bottom side and open to the rear of the cart.

Chapter 3
Install the headers. The header bar is attached INSIDE the front roof strut and
OUTSIDE the rear roof strut. The front welded slotted tab slides onto the roof bolt between the washers (added in Step 1). Next, raise the rear of the header bar around the outside of the rear roof strut and place the hole of the “Z” bracket onto the rear roof bolt, add a 1/4-20 stainless steel washer, 1/4-20 Nylock nut and tighten.

Chapter 4
On the header bar there are two drilled
holes. Insert a 10-32 x 1 ½” bolt with washer through front hole, place 10-32 washer and 10- 32 Nylock nut, and secure locknut loosely with a few turns.

Chapter 5
PLACE THE ½”x 2” SPACER BETWEEN ROCKER PANEL
AND METAL FRAME BEHIND THE E-Z-GO LOGO.

Chapter 6
ATTACH “J” BRACKET TO THE DOOR POST FIRST. Attach the “j” bracket to the bottom of the door post using a 1/4-20 x 2 1/4” bolt and 2 stainless steel washers and the Nylock nut shown below - finger tight. Holding the “j” bracket and post with one hand, guide the “j” bracket into position and hook onto the metal channel on cart frame (shown below).
Raise the top of the post up and slide the slotted tabs into the header bolts previously attached in Step 4.

Chapter 7
Install forward cover panels.

Chapter 8
Install door panels.

Chapter 9
Assemble the door latches.

Chapter 11 & 12
Install the back (& side) cover panel. How to attach the edge of the flaps to the inside of the cart roof. The flaps are shown as Detail E in Step 11 of the printed manual.

Chapter 13
Install the Rear window.

Chapter 14 & Chapter 10
Install the DryClub pouch and how to use the Stand-out straps.

Final Chapter
Reinstall the windshield. Reinstall accessories.

WindSeal Kit
This section shows the WindSeal kit on a Club Car, but the installation is
exactly the same on an EZGo cart.